Sumitomo - Полный каталог инструмента - 2016 EN
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Application Examples (1)
Insert Application Examples
Selection
AC805P
17MnCr5, Crown Wheel
CK45, Drive Shaft
AC805P achieved 2 times longer tool life Output (pcs) / Cutting edge 150 - AC805P provides superior wear resistance Output (pcs) / Cutting edge 400 -
under same cutting conditions compared 100 - and higher tool life, 1,6 times, also under 300 -
with competitor's grade P10. lower cutting conditions. 200 -
2x tool life 1,7x tool life
50 - 100 -
0 0
AC805P Competitor AC805P Competitor
P10 P05
Insert: WNMG 080408 NGE (AC805P) Insert: TNMG 160408 NGE (AC805P)
Cutting Conditions: vc =350m/min, f=0,42mm/rev, doc =2,0mm, Emulsion Cutting Conditions: vc =153m/min, f=0,3-0,35mm/rev, doc =1,5mm, Emulsion
AC810P
15CrMo5, Hub C45, Hub
Good tool life in rough cutting of mill-scaled work. Good tool life in rough cutting of mill-scaled work.
In rough cutting of mill-scaled work, In rough cutting of mill-scaled work,
AC810P provides superior wear resistance
and cutting edge stability compared to Output (pcs) / Cutting edge AC810P provides superior wear resistance Output (pcs) / Cutting edge
competitor's grade(P10 coating) and has
achieved 1,4 times longer tool life. 500 - 1,4x tool life compared to competitor's grade (P10 150 - 1,5x tool life
400 - coating) and has achieved 1,5 times 100 -
longer tool life.
300 -
300 - 50 -
100 -
0 0
AC810P Competitor AC810P Competitor
P10 P10
Insert: DNMG 150612 NGE (AC810P) Insert: WNMG 080412 NGU (AC810P)
Cutting Conditions: vc =204m/min, f=0,35 ~ 0,45mm/rev, doc =1,5 ~ 3,0mm, Wet Cutting Conditions: vc =250m/min, f=0,4mm/rev, doc =1,5mm, Wet
C45, Hub C45, CVJ (constant velocity joints) Outer Race
Long tool life and stable cutting edge. Long tool life in high speed machining applications.
AC810P gives higher cutting edge stability
than competitor's grade (P10 coating) and In high-speed dry machining, AC810P
achieves 1,5 times longer tool life.
Output (pcs) / Cutting edge 150 - provides superior wear resistance Output (pcs) / Cutting edge 120 -
100 - compared to conventional grade (AC700G)
50 - 1,5x tool life and has achieved 1,5 times longer tool life. 1,5x tool life
60 -
0 Competitor 0
AC810P P10 AC810P AC700G
Insert: VBMT 160408 NSU (AC810P) Insert: DNMG 150612 NLU (AC810P)
Cutting Conditions: vc =240m/min, f=0,25mm/rev, doc =0,7mm, Wet Cutting Conditions: vc =350m/min, f=0,20 ~ 0,45mm/rev, doc =0,4 ~ 0,5mm, Dry
Ck53, CVJ (constant velocity joints) Outer Race C45, Coupling
Long tool life in dry cutting applications. Output (pcs) / Cutting edge 100 - On par with P05 grade. Output (pcs) / Cutting edge 30 -
15 -
In dry machining, AC810P provides 1,5x tool life In high-feed cutting, AC810P provides 2,4x tool life
superior wear resistance compared to superior wear resistance compared to
competitor's grade (P10 coating) and has competitor's grade (P05 coating) and has
achieved 1,5 times longer tool life. achieved 2,4 times longer tool life.
50 -
0 0
AC810P Competitor AC810P Competitor
P10 P05
Insert: DNMG 150612 NGE (AC810P) Insert: SNMG 150616 NMU (AC810P)
Cutting Conditions: vc =270m/min, f=0,35 ~ 0,38mm/rev, doc =1,5mm, Dry Cutting Conditions: vc =175m/min, f=0,66mm/rev, doc =2,6mm, Wet
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