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Recommended Cermet Grades SteelSteel
New New
Grades T1000A / T1500A / T1500Z Insert
Selection
T1000A: An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent
wear resistance in continuous finishing and profiling applications.
T1500A: A general purpose uncoated cermet grade that provides excellent value for money and delivers improved
finished surface quality while providing good wear and fracture resistance.
T1500Z: Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose
coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.
Performance
New T1000A Performance
l Wear Resistance Exhibits excellent l Fracture Resistance Provides excellent fracture resistance in addition to wear resistance.
wear resistance.
0,20Flank Wear Width (mm)Competitor’s Cermet
(P10) T110A T1000A
0,15 (Conventional Grade)
Competitor’s Cermet
0,10 T1000A (P10)
0,05 T110A
(Conventional Grade)
0 5 10 15 20 25 0 1.000 2.000 3.000 4.000 5.000
Cutting Time No. of Impacts
Work Material: 34CrMo4 Insert: NMG120408NSU Work Material: 34CrMo4 Insert: CNMG120408NSU
Cutting Conditions: vc=320m/min, f =0,20mm/rev, ap=1,5mm, Dry Cutting Conditions: vc=230m/min, f =0,20mm/rev, ap=1,0mm, Wet
T1500A Performance
l Wear Resistance l Machined Surface Finish
Flank Wear (mm) 0,20 T1200A (Conventional Grade) Beautiful glossy finished
0,15 Competitor’s Cermet(P20) surfaces after facing.
0,10 T1500A T1500A Competitor’s Cermet (P20)
0,05 1,5 times better
wear resistance!
0 5 10 15 20 25
Cutting Time (min)
Work Material: 34CrMo4 Insert: CNMG120408NSU Work Material: C45, Insert: CNMG120408NLU,
Cutting Conditions: vc = 230m/min, f = 0,20mm/rev, ap = 1,0mm, Wet Cutting Conditions: vc = 150m/min, f = 0,12mm/rev, ap =1,0mm, Wet
l Wear Resistance New T1500Z Performance
l Machined Surface Finish
(mm) 0,20Flank Wear Width Competitor's T2000Z Reduces cloudy finish on Beautiful finished surfaces
0,15 Coated Cermet (Conventional machined surfaces. even at lower cutting speeds.
(P20)
Grade)
0,10
0,05 T1500Z
0 10 20 30 40 50 T1500Z Competitor’s Cermet (P20) T1500Z T2000Z Competitor's Coated
Cutting Time (Conventional Grade) Cermet (P20)
Work Material: 34CrMo: Insert: CNMG120408NSU Work Material: 21NiCrMo2, Insert:DNMG150408NSU Work Material: H240LA, Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f=0,20mm/rev, ap=1,0mm, Wet
Cutting Conditions: vc=150m/min ,f=0,20mm/rev, ap=1,0mm, Wet Cutting Conditions: vc=100m/min, f=0,15mm/rev, ap=1,0mm, Wet
Recommended Cutting Conditions (Min. - Optimum - Max.)
Work Material Cutting Chipbreaker Grades Depth of Cut Feed Rate Cutting Speed
Process (mm) (mm/rev) (m/min)
Soft Steel NFA / NFL T1500A
Fine Finishing NLU T3000Z 0,2-0,5-1,0 0,05-0,15-0,25 150-280-400
Alloy Steel Finishing T1500A 0,3-1,0-1,8 0,08-0,20-0,35 150-280-400
Carbon Steel NFA / NFL T1500A 0,2-0,5-1,0 0,05-0,15-0,25 100-200-300
Fine Finishing NSU / NSE T1500Z 0,5-1,0-2,0 0,08-0,20-0,35 100-200-300
High Carbon Steel Finishing T1000A 0,8-2,2-4,0 0,15-0,25-0,50 100-200-300
Carbon Steel Medium NGU T1500Z 0,2-0,5-1,0 0,05-0,15-0,25 50-150-250
NFA / NFL T1500Z 0,5-1,0-2,0 0,08-0,20-0,35 50-150-250
Fine Finishing NSU / NSE 0,8-2,2-4,0 0,15-0,25-0,50 50-150-250
Finishing
Medium NGU
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