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Stainless SteelStSaitneleelss Turning Insert Selection Guide
Insert Application Examples New AC6030M
Selection
GX40CrNi24-4, Valve Ball X5CrNiS1810, Joint Component
Output (pcs) / Cutting edge Output (pcs) / Cutting edge X5CrNiS1810, ShaftOutput (pcs) / Cutting edge
Achieves stable, 2 times longer tool life in Enables roughing to finishing from hexagonal bars with
interrupted machining of cast steel. one grade and achieves 3 times longer tool life. Achieves 2 times longer tool life thanks to
excellent wear resistance.
2 3x tool life
6 2x tool life
2x tool life
4
1
2
0 AC6030M Competitor‘s
Product 0 AC6030M Competitor‘s
AC6030M Competitor‘s Product
Product Insert: CNMG 120412 NGU (AC6030M)
Cutting Conditions: vc =50 ~ 75m/min, f =0,16mm/rev Insert: WNMG 080408 NEX (AC6030M)
Insert: CNMG 120412 NEM (AC6030M) doc =2,0mm, Wet Cutting Conditions: vc =60 ~ 70m/min, f =0,32mm/rev
Cutting Conditions: vc =100m/min, f =0,30 ~ 0,35mm/rev doc =3,0mm, Wet
doc =2,5mm, Wet
X5CrNiS1810, Shaft
X6Cr17, Motorcycle ComponentOutput (pcs) / Cutting edge GX6CrNi18-9, Pump PartOutput (pcs) / Cutting edge Output (pcs) / Cutting edge
Achieves 1,4 times longer tool life thanks to
Provides stable machined surface qualitiy and achieves Provides 2,5 times efficiency (vc=60~100m/min, excellent wear resistance.
2 times longertool life thanks to excellent adhesion resistance. f=0,2~0,3mm/rev) and 2 times longer tool life.
80
2x tool life 2x tool life 70
AC6030M Competitor‘sOutput (pcs) / Cutting edge AC6030M Competitor‘sOutput (pcs) / Cutting edge 60 1,4x tool lifeOutput (pcs) / Cutting edge
Product Product
50
Insert: CNMG 120404 NEF (AC6030M) Insert: CNMG 120408 NEG (AC6030M) 40
Cutting Conditions: vc=120m/min, f =0,10mm/rev, Cutting Conditions: vc=100m/min, f =0,3mm/rev 30
doc=0,8 ~ 1,5mm, Wet doc=0,5mm, Wet 20
10
X6CrNiMo1810, Flange, New AC6040M
0
Achieves 2,6 times longer tool life thanks to excellent X5CrNiS1810, Nipple
fracture resistance. AC6030M Competitor‘s
Achieves 2,7 times longer tool life thanks to excellent Product
10 adhesion resistance.
Insert: CNMG 120408 NGU (AC6030M)
8 2,6x tool life 50 2,7x tool life Cutting Conditions: vc=160m/min, f =0,25mm/rev
doc=3,0mm, Wet
6 40
4 30 X6CrNiMo1810, Valve Joint
2 20
0 10 Achieves 1,6 times longer tool life thanks to excellent
crater wear resistance.
AC6040M Competitor‘s 0
Product 150
AC6040M Competitor‘s
Insert: CNMG 120408 NGU (AC6040M) Product 120 1,6x tool life
Cutting Conditions: vc =200 ~ 360m/min, f =0,12mm/rev
doc =0,4mm, Wet Insert: CNMG 120408 NGU (AC6040M) 90
Cutting Conditions: vc =150m/min, f =0,15mm/rev 60
doc =1,5mm, Wet 30
GX40CrNi24-4, Flange Joint ComponentOutput (pcs) / Cutting edge GX40CrNi24-4, CouplingOutput (pcs) / Cutting edge 0Output (pcs) / Cutting edge
Provides stable machined surfaces and achieves 1,6 Achieves 2 times longer tool life thanks to excellent AC6040M Competitor‘s
times longer tool life thanks to excellent wear resistance. fracture resistance. Product
50 10 Insert: WNMG 080408 NEX (AC6040M)
8 Cutting Conditions: vc =130 ~ 160m/min, f =0,10mm/rev
40 1,6x tool life doc =0,7mm, Wet
6 2x tool life
30 X6CrNiMo1810, Valve Flange
20 4
10 2 Achieves over 1,3 times longer stable tool life thanks to
0 excellent fracture resistance.
0
AC6040M Competitor‘s 10
AC6040M Competitor‘s Product
Product 8 1,3x tool life
Insert: CNMG 120408 NEG (AC6040M)
Insert: WNMG 080408 NEX (AC6040M) Cutting Conditions: vc=70 ~ 180m/min, f =0,14mm/rev 6
Cutting Conditions: vc =140 ~ 200m/min, f =0,06mm/rev doc =2,5mm, Wet 4
doc =0,5mm, Wet 2
0
AC6040M Competitor‘s
Product
Insert: WNMG 080408 NGU (AC6040M)
Cutting Conditions: vc =180 ~ 340m/min, f =0,15mm/rev
doc =0,4mmx4pass, Wet
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