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”Sumi Power Mill”
PWC Type
Powerful Tangential Milling System for Cast Iron Approach angle : 88°
Axial rake angle : + 5°
Fig. 1 Fig. 2 Radial rake angle : - 5°
Fig. 3
Body (Standard, PWC Type)
Type Cat. No. Stock Dimensions (mm) Mounting Number Max. Weight Fig.
of Depth (Kg) 1.
R L D d 1 H d 2 d 3 d 4 a b l 1 teeth of Cut 2.
0,9
PWC 4080 R/L-S l l 80 60 50 27 29,5 13 12,4 7,0 25 7 12,0 1,3 3.
PWC 4100 R/L-S 2,5
PWC 4125 R/L-S l l 100 70 50 32 46 – 14,4 8,5 29 8 4,2
PWC 4160 R/L-S 7,2
PWC 4000 PWC 4200 R/L-S l l 125 80 63 40 56 – 16,4 9,5 29 10
l l 160 100 63 40 88 – 16,4 9,5 29 12
l l 200 150 63 60 130 – 25,7 14,0 35 16
Body (Close Pitch, PWCF Type)
Type Cat. No. Stock Dimensions (mm) Mounting Number Max. Weight Fig.
of Depth (Kg) 1.
PWCF 4080 R/L-S R L D d 1 H d 2 d 3 d 4 a b l 1 teeth of Cut 2.
0,9
l l 80 60 50 27 29,5 13 12,4 7,0 25 9 12,0 1,4 3.
2,6
PWCF 4100 R/L-S l l 100 70 50 32 46 – 14,4 8,5 29 12 4,3
Milling Cutters 7,4
PWCF 4000 PWCF 4125 R/L-S l l 125 80 63 40 56 – 16,4 9,5 29 15
Cutting Force (N)PWCF 4160 R/L-Sl l 160 100 63 40 88 – 16,4 9,5 29 18
PWCF 4200 R/L-S l l 200 150 63 60 130 – 25,7 14,0 35 24
Performance l Comparison of cutting force l Comparison of cutting edge strength
Higher reliabilitCyuuttnindgeLrehniggthhe(mr mfe)ed rate.
1600 - 20 ~ 40% reduction ! Main component force Stable
Feed component force Breakage
1400- Back component force
1200 - 0 50 100 150 200 250 300
1000 - l l l l l l
800 - ”Sumi Power f t = 0,5 (N=2)
Mill” PWC f t = 0,5
600 - f t = 0,4
f t = 0,3
400 -
200 - Competitor C f t = 0,5 (N=2)
(Screw on) f t = 0,5
.”Sumi Power Conventional Competitor Competitor f t = 0,4
f t = 0,3
Mill” PWC cutter A B
Work Material : GG25 Cutting Conditions Work Material : GG25 Cutting Conditons
Tool : PWC 4080 RS, 80 vc = 200 m/min Tool : PWC 4080 RS, 80 vc = 160 m/min
Insert : LNMX160608PNSN-G f t = 0,1 mm/tooth Insert : LNMX160608PNSN-G f t = 0,3 ~ 0,5 mm/tooth
Grade : ACK200 Depth of cut : 4,0 mm Grade : ACK200 Depth of cut : 5,0 mm
Width of cut : 50 mm Width of cut : 80 mm
Dry Dry
Recommended cutting Conditions Spare Parts
Material Grey Cast Iron (GG) Ductile Cast Iron (GGG) Cutter Screw Wrench
Cutting speed (m/min) l ————————––——l l —————————l PWC (F) 4000 3,0
BFTX 0412 N TTX 15 W
100 150 200 250 300 100 150 200 250
Feed rate (mm/tooth) l ————————––——l l —————————l
0,1 0,2 0,3 0,4 0,5 0,05 0,1 0,2 0,25 0,3
Grade ACK200, ACK300
G36 l = Eurostock www.sumitomo-tools.ru
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