Application Examples (6) для заказа - sumitomo@sumitomo-tools.ru
SteelSteel
Application Examples Insert
Selection
New T1500Z (Coated Cermet)
15CrMo5, Shaft 20CrMo5, Automotive Component C45E, Guide
Output (pcs) / Cutting edge 150 Output (pcs) / Cutting edge 1.500 2x tool life Output (pcs) / Cutting edge 10.000 1,9x tool life
1.000 5.000
7,5x tool life
500
100
50
0 0 0
T1500Z Competitor‘s T1500Z Competitor‘s T1500Z Competitor‘s
Product Product Product
Insert: TNMG 160408 NSU (T1500Z) Insert: TNMG 160408 NLU (T1500Z) Insert: TPMT 090204 NLU (T1500Z)
Cutting Conditions: vc =220m/min, f=0,26~0,34mm/rev, Cutting Conditions: vc =200m/min, f=0,15mm/rev, Cutting Conditions: vc =162m/min, f=0,13mm/rev,
doc =0,2~0,25mm, Wet doc =1,0mm, Wet doc =0,55mm, Wet
C45, Sleeve S43C, Shaft S43C, Machine Component
Output (pcs) / Cutting edge 15.000 2,4x tool life Output (pcs) / Cutting edge 2.000 2,8x tool life Output (pcs) / Cutting edge 2.000 2,8x tool life
10.000 1.000 1.000
5.000
0 0 0
T1500Z Competitor‘s T1500Z Competitor‘s T1500Z Competitor‘s
Product Product Product
Insert: DCMT 11T304 NLU (T1500Z) Insert: CPGT 080208 NSD (T1500Z) Insert: TPMT 090204 NLU (T1500Z)
Cutting Conditions: vc =230m/min, f=0,10mm/rev, Cutting Conditions: vc =140m/min, f=0,15mm/rev, Cutting Conditions: vc =162m/min, f=0,2mm/rev,
doc =0,50mm, Wet doc =0,5mm, Wet doc =0,2~0,9mm, Wet
SAPH440, (Press Material) Piston Part SCMr443C, Clutch Part C45, Hub
Criteria: Undulation of Finished Surface Criteria: Surface Properties (Clouding and Exit Burrs)
Roughing
doc=0,30mm
30
70
110
Finishing T1500Z Competitor‘s T1500Z Competitor‘s
doc=0,30mm Product Product
(400pcs)
T1500Z Competitor‘s (200pcs)
Product
Insert: DCMT 11T304 NFB (T1500Z) Insert: VBMT 160408 NLB (T1500Z)
Insert: DCMT 11T308 NFB (T1500Z) Cutting Conditions: vc =220m/min, f=0,15 0,12 Cutting Conditions: vc =240m/min, f=0,25~0,28mm/rev,
Cutting Conditions: vc =360m/min, f=0,14mm/rev, doc =0,6mm, Wet
doc =Rough: 0,30mm, Finish: 0,02mm, Wet 0,18mm/rev, doc =0,25mm, Wet
C45, Flange T2000Z (CoatedCermet)
C45, Gear (Interrupted Cutting)
500 2x tool life
500 - 2x tool life
No. of Workpieces 500 500 - 2xtool2lifex tool life
250Output (pcs) / Cutting edge 250 250 -
250 -
No. of Workpieces
Output (pcs) / Cutting edge
0 0 0
0 T2000Z Competitor’s T20T0200Z00CZoPmrCopodPemutropictdeotutirtc’ostr‘s
T2000Z CoPmropdetuitcotr‘s
Insert: TNGG 160404 RUM (T2000Z)
Product Cutting Conditions: vc =300m/min, f=0,15mm/rev, doc =2,0mm, Wet
Insert: DNMG 150608 NSU (T2000Z)
Cutting Conditions: vc =200m/min, f=0,28mm/rev, doc =1,5mm, Wet
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