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Application Examples (5)
Insert Application Examples
Selection
New T1000A (Uncoated Cermet)
42CrMo4, Shaft S45, Flange
10Output (pcs) / Cutting edge 250 1,3x tool lifeOutput (pcs) / Cutting edge
2,5x tool life 200
5 150
0 100
T1000A Competitor‘s 50
Product
0 T1000A Competitor‘s
Insert: DNMG 150408 NSU (T1000A) Product
Cutting Conditions: vc =180m/min, f=0,10~0,25mm/rev, doc =0,4mm, Wet
Insert: TPGT 110304 LSD (T1000A)
Cutting Conditions: vc =180m/min, f=0,08mm/rev, doc =0,15mm, Wet
C35, Automotive Component C25, Automotive Component
120Output (pcs) / Cutting edge Output (pcs) / Cutting edge 1.500 1,5x tool life
1.000
100 1,2x tool life
500
80
60 0
40 T1000A Competitor‘s
20 Product
0 Insert: TNGG 160404 LFX (T1000A)
T1000A Competitor‘s Cutting Conditions: vc =80~170m/min, f=0,10mm/rev, doc =0,2mm, Dry
Product
Insert: DCMT 070208 NSU (T1000A)
Cutting Conditions: vc =230m/min, f=0,05m/rev, doc =0,3~0,7mm, Wet
T3000Z (Coated Cermet)
Ck45, Shaft (Interrupted Cutting) 20Cr4, Cone Clutch
No. of Workpieces 300 300 - 2xto2ollixfe tool life No. of Workpieces 1.000 - 2.3x2to,ol3lifex tool life
200 200 - Output (pcs) / Cutting edge1,000
Output (pcs) / Cutting edge100 100 - Breakage
500 -
500
0 0 0 T3000Z Competitor‘s
T33000000ZZ CoCmopmepteittoitro’sr‘s
ProPdroudcutct 0 Product
T3000Z Competitor’s
Insert: CNMG 120408 NSX (T3000Z) Insert: WNMG 080408 NLU(T3000Z) Product
Cutting Conditions: vc =220m/min, f=0,25mm/rev, doc =1,8mm, Wet
Cutting Conditions: vc =200m/min, f=0,20mm/rev, doc =1,0mm, Wet
20Cr4, Clutch Gear (Interrupted Cutting) C45, Machine Component
Output (pcs) / Cutting edge 2.000 - 2x tool life 2xtoollife Output (pcs) / Cutting edge 500 - 500 2,5x tool life 2.5x tool life
No. of Workpieces 2,000 No. of Workpieces400 - 400
Chipping 300 - 300 CTo3m0p0et0itoZr‘s Breakage
1.000 - 300 - 200
1,000 100 - 100 Product Competitor’s
Product
0 T30000Z Competitor‘s 00
T3000Z
T30P0ro0dZuct Competitor’s
Product
Insert: DNMG 150608 NLU (T3000Z) Insert: CPMT 090304 NSU (T3000Z)
Cutting Conditions: vc =200m/min, f=0,3mm/rev, doc =0,3 ~ 0,5mm, Wet Cutting Conditions: vc =100m/min, f=0,20mm/rev, doc =1,0mm, Wet
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