Sumitomo - Полный каталог инструмента - 2016 EN
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Application Examples (3)
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AC830P
C55, Hub Unit USt.42-2, Bolt
Long tool life in both interrupted and continuous cutting! Long tool life in both interrupted and continuous cutting!
AC830P offers reduced chipping compared Output (pcs) / Cutting edge 150 - AC830P offers superior chipping and wear Output (pcs) / Cutting edge 800 -
to competitor's grade (P30) in both resistance compared to competitor's grade 600 -
continuous and interrupted cutting to give (P30) and has 1,6x tool life.
3x tool life.
3x tool life 1,6x tool life
100 -
400 -
50 - 200 -
0 0
AC830P Competitor AC830P Competitor
P30 P30
Insert: DNMG 150612 NUX (AC830P) Insert: CNMG 120408 NGU (AC830P)
Cutting Conditions: vc =150m/min, f=0,25mm/rev, doc =1,0mm, Wet Cutting Conditions: vc =170m/min, f=0,25mm/rev, doc =2,5mm, Wet
C50, Machine Component Output (pcs) / Cutting edge 10 - 15CrMo5, Cam Shaft Output (pcs) / Cutting edge 150 -
100 -
Improved efficiency and long tool life. On par with P20 grade.
AC830P provides cutting speed that is 25% In comparison to competitor's grade (P20 coating)
faster than competitor's grade (P30 coating) which suffered from sudden breakages leading to
and achieves 2,3 times longer tool life. unstable tool life (30 to 70 workpieces),
AC830P provides stable tool life that is 3 times
2,3x tool life longer (140 to 160 workpieces). 3x tool life
5-
50 -
0 0
AC830P Competitor AC830P Competitor
P30 P20
Insert: CNMG 120412 NMU (AC830P) Insert: DNMG 150608 NGU (AC830P)
Cutting Conditions: vc =120 ~ 150m/min, f=0,25mm/rev, doc =1,5mm, Wet Cutting Conditions: vc =220m/min, f=0,25mm/rev, doc =1,0mm, Wet
20Cr4, Pinion Gear 40NiCrMo6, Gear
Stable, long tool life in heavy interrupted cutting. Stable, long tool life in heavy cutting.
In heavy interrupted cutting of gears, AC830P Output (pcs) / Cutting edge 150 - In heavy cutting with varying cut depths, 9-
provides less abnormal damage compared AC830P achieves stable tool life that is 4,9
to conventional grade (AC3000) and has 3x tool life times longer compared to conventional grade Cutting Time (min) - 4,9x tool life
(AC3000).
achieved stable tool life that is 3 times longer. 6-
-
100 -
3-
50 - -
0 0
AC830P AC3000 AC830P AC3000
Insert: SNMG 120412 NUX (AC830P) Insert: SNMM 190616 NHG (AC830P)
Cutting Conditions: vc =170m/min, f=0,35mm/rev, doc =1,5mm, Wet Cutting Conditions: vc =115m/min, f=0,8mm/rev, doc =5 ~ 10mm, Wet
New AC6030M
34CrNiMo6 Shaft C55 Hub
AC6030M suppresses vibration and has 2,5x tool life of AC6030M has no chipping during light interrupted cutting and has
competitor’s P20 grade. 3x tool life of competitor’s P20 grade.
100 300
2,5x tool life 3x tool life
50 200
100
0 0 AC6030M Competitor P20
AC6030M Competitor P20 Insert: WNMG 080412 NGU (AC6030M)
Cutting Conditions: vc=180m/min, f =0,35mm/rev, ap=0,8mm, Wet
Insert: DNMG 150404 NEX (AC6030M)
Cutting Conditions: vc=180m/min, f =0,18mm/rev, ap= 0,5mm, Wet
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