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Sumitomo - Полный каталог инструмента - 2016 EN

                                   для заказа - sumitomo@sumitomo-tools.ru

Recommended Grades and Chipbreakers                                                       SteelSteel

Recommended Cutting Conditions                                                                                                (Min. - Optimum - Max.)                            Insert
                                                                                                                                                                              Selection
 Work Material         Cutting     Chipbreaker                   Grade          Depth of Cut                     Feed Rate        Cutting Speed
                       Process                                                      (mm)                          (mm/rev)          (mm/min)
    Soft Steel                          NFA                    T1500Z
                   Fine Finishing       NLU                    AC810P           0,2-0,6-1,0                   0,05-0,15-0,25     100-250-400
Medium Carbon         Finishing        NGU                     AC820P           0,5-1,0-1,5                    0,1-0,25-0,4      260-340-420
       Steel                           NMU                     AC830P           1,0-2,5-4,0                    0,2-0,35-0,5      200-260-320
                   Medium Cutting       NFA                    T1500Z           2,0-4,0-6,0                    0,3-0,45-0,6      140-180-220
  High Carbon         Roughing          NLU                    AC810P           0,2-0,6-1,0                                      100-200-300
       Steel                           NGU                     AC820P           0,5-1,0-1,5                   0,05-0,15-0,25     210-275-340
                   Fine Finishing      NMU                     AC830P           1,0-2,5-4,0                    0,1-0,25-0,4      150-190-230
                      Finishing         NFA                    T1500Z           2,0-4,0-6,0                    0,2-0,35-0,5       110-135-160
                                        NLU                    AC810P           0,2-0,6-1,0                    0,3-0,45-0,6        50-150-250
                   Medium Cutting      NGU                     AC820P           0,5-1,0-1,5                                      170-225-280
                      Roughing         NMU                     AC830P           1,0-2,5-4,0                   0,05-0,15-0,25     130-165-200
                                                                                2,0-4,0-6,0                    0,1-0,25-0,4        90-120-150
                   Fine Finishing                                                                              0,2-0,35-0,5
                      Finishing                                                                                0,3-0,45-0,6

                   Medium Cutting
                      Roughing

      Chipbreaker                                                                                                         Wide chipbreaker shape provides
                                                                                                                          good chip control and evacuation
l NME Type Chipbreaker for Roughing
                                                                                          Positive land with
    Achieves high efficiency and longer tool life with reduced rake face wear.              sharper edge
        Delivers stable chip control from shallow cutting depths onwards.

                                            Cross Section of Chipbreaker                      Provides smooth chip evacuation. Wide, low-angle rake face
                                                                                              with irregular surface relieves stress concentration and high
l Chip Management                                                                             cutting temperatures.

      Work Material 	15CrMo5                                                   l Wear Resistance
      Cutting Conditions:	 vc=200m/min,Dry
                                                                                Work Material:	 100Cr6 Bearing Component

                                                                                Insert:	      CNMG 160612 NME

                                                                                Cutting Conditions:	 vc=240m/min, f=0,4mm/rev, doc=2,5mm, Wet

Depth of Cut (mm)                                              15cm Large crater wear

                                                                                NME Type (AC810P)              Competitor's Roughing
                                                                                                                 Chipbreaker P10
                                                                                       No. of Workpieces 30         No. of Workpieces 30

                                 Feed Rate (mm/rev)                             Drastically reduced rake face wear achieves stable tool life.
Delivers stable chip control from cutting depths as shallow as 1mm.

l Shared Features of the High Efficiency Chipbreaker Series

l Application Range                                                             l Characteristics

                   6

                                                                                                 Rake face profile relieves stress concentration with smooth chip evacuation

Depth of Cut (mm)                                              NME l Conventional chip flow                               l Chip flow by NSE, NGE

                   4 and NME

                                               NGE                              Limited chip contact area                 Smooth flow improves chip
                   2                                                            increases stress and causes               direction and shape.
                                                                                insert damage
                                NSE                            0,8
                   0 0,2 0,4 0,6

                                           Feed Rate (mm/rev)

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