Sumitomo - Полный каталог инструмента - 2016 EN
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Coated Carbide Coating Series
Sumitomo Electric Hardmetal's Coating Series are high-quality, high-performance indexable grades that combines a proprietary, special
ultra-hard carbide substrate with a multi-layered coating that provides excellent wear and heat resistance plus superior adhesion
strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys.
Characteristics New CVD Absotech Bronze New PVD
Absotech Platinum
Absotech Platinum
Grades Absotech Bronze
10nm
Coating Hardness (GPa) TiAlSiN
Surface of edge coating AlTiSiN
SEM image TiAlSiN
AlTiSiN
Achieves a good balance between drastically-improved coating strength TiAlSiN
and excellent surface smoothness thanks to a newly-developed, Cross section of edge coating
boride-based titnaium compound coating. TEM image
Improves the stability of cutting edge by succeeding our unique-multi-
layered coating structure, which is applied to Super ZX coating and by
employing highly-heat-resistant coating of new composition, as well as
improving the adhesion strength between carbide substrate and coating.
l Achieves more than double the chipping resistance of conventio- l Achieves excellent wear and oxidation resistance thanks to the
nal coatings thanks to the improved coating strength.
new composition's TiAlSiN-based ultra-multi-layered coating
l Drastically improves the adhesion resistance and reduces the oc- structure.
currence of abnormal damage thanks to excellent surface smoo-
l Drastically improves the peeling-off resistance of coating by im-
l thness. the corner visibiltiy with a unique light color.
Improves proving the boundary control technology between carbide subst-
rate and coating.
l Compared to conventional grades, achieves more than double
the fracture resitance in stainless steel machining.
Adopted Grades For stainless steel turning: AC6030M Adopted Grades For stainless steel turning: AC6040M
Super FF Coat CVD New Super ZX Coat / Super ZX Coat PVD
Super FF Coat Our unique new CVD Utilising our proprietary thin layer
process, Super FF Coat coating technology and advanced
Alumina Ultra-flat coating technology, produces New Super ZX Coat nanotechnology, Sumitomo
faces and surfaces ultra-flat boundary Electric Hardmetal has developed
faces between coating Super ZX Coat NEW Super ZX Coat and Super
TiCN Ultra-fine layers and super ultra- ZX Coat, coatings that consist of
crystal structure fine coating particles to ZX Coat approximately 1.000 alternating,
achieve higher reliability TiCN nanometre-level-thin (1 nanometre
and longer tool life. = 1 billionth of a metre) layers.
TiAlN
TiN
Substrate Starting Temperature for Oxidation
l Smooth coating surface provides excellent adhesion and l Coating hardness increased by 40% and starting temperature for start of
chipping resistance. Improved coating adhesion strength. oxidization increased by 200°C compared to conventional grades.
l Harder than conventional coatings with huge improvements in wear resistance. l At least 1,5x improvement in high-speed and high-efficiency
l High speed, high efficiency machining of more than 1,5 times
cutting compared to conventional grades
that of conventional grades is possible.
l Achieving more than double the tool life of conventional grades
l Achieving more than double the tool life of conventional grades
under conventional cutting conditions.
under conventional cutting conditions.
Adopted Grades For Steel Turning: AC805P, AC810P, AC820P, AC830P Adopted Grades For Turning: AC510U, AC520U, AC530U, AC503U
For Cast Iron Turning: AC405K, AC415K, AC420K For Milling: ACK300, ACP200, ACP300
For Stainless Steel Turning: AC610M, AC630M
For Milling: ACP100, ACK200
AURORA Coat (DLC : Diamond Like Carbon) PVD
Using our proprietary PVD process tech nology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.
l ADC12 Comparison of Cutting Edge Adhesion After Cutting
Adhesion of Aluminium
Work Material : ADC12
Cutting Conditions: vc : 300m/min
ft : 0,15mm/t
doc= woc : 5mm, Dry
AURORA Coat Uncoated
l Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction Adopted Grades DL1000
For Milling DL1000,DL1200
and provides excellent adhesion resistance to deliver better-quality machined surfaces. For Endmilling DL1300,DL1500
For Drilling
l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more.
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