Sumitomo - Полный каталог инструмента - 2016 EN

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                                                                  SUMIDIA Face Mill

                                                         SRF Type

High Speed Finishing of Aluminium Alloy                                                                         Fig. 2

                                                                                              Fig. 1

Body                   Stock   D(mm)  No. of  Fig.     Weight                 Spare Parts                            Adjustment screw
                                       teeth             (Kg)
         Cat. No.                                                               Torque wrench                                        Hex wrench
                       q 	30	 3	 1	                     0,34                                TRD15                                       TH 020
 SRF 30 R-ST           q 	40	 4	 1	                     0,50
 SRF 40 R-ST                                                                            Insert screw
 SRF 50 RS
 SRF 63 RS             q 	50	 5	 2	                     0,59
                       q 	63	 6	 2	                     0,67

                                       Inserts are sold seperately.

Insert                                                                                                                                     Wrench
                                                                                                                                           1,8 x 45

                                                                                 Maximum D.O.C. Guide (SRF50RS, 5 teeth)                                       Milling Cutters

                                                                               The contains guidelines on the maximum D.O.C., determined from internal tests.
                                                                               ”O” mark indicates the possible application range. Actual cutting conditions
                                                                               should be set, based on actual machine and work characteristics.

Fig. 1                 Fig. 2          Fig. 3

              Cat. No.            Cutting      SUMIDIA  Fig.                             Feed                   Feed Speed, vf (mm/min)
                                   Edge        DA2200
SNEW 09T3 ADTR-NF                                        1                           D.O.C.              2.500           4.000             5.000
SNEW 09T3 ADTR-U-NF              Standard           q    2                            (mm)
SNEW 09T3 ADTR-R-NF                Wiper                 3                     	0,5                             Feed Rate, f t (mm/tooth)
                                                    q                          	1,0
                               Nose Radius                                     	1,5                      0,05 0,08 0,10
                                                    q                          	2,0
                                                                               	2,5
l Standard inserts and Wiper inserts can be used on the same cutter body.      	3,0                      		                	–
                                                                               	3,5                      		              –	–
l Standard inserts with nose radius should be used where vibration is          	4,0                      		              –	–
   present. As such, Wiper-inserts will not be appliccable.                    	4,5                                      –	–
                                                                               	5,0
l Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm).
                                                                               l Cutting Conditions
l When using reground inserts, it is advisable to reconfirm insert height and
   cutting diameter with a tool pre-setter.                                    Cutter:	  SRF 50 RS
                                                                               Insert:	  SNEW 09T3 ADFR-NF (DA2200)
l Do not mix new and reground inserts, or even inserts with different regrind  n :	      10.000 rpm
   amount on the same cutter.                                                  Width: 	  35mm at D.O.C. indicated above

Recommended Cutting Conditions for RF and SRF Type Cutters

        Work Material           Process        Grade                           Cutting Speed (m/min)     Feed Rate       Depth of Cut (mm)
                                                                                                         (mm /tooth)     RF Type SRF Type
                               Finishing                                       RF Type   SRF Type
                               Roughing
                   Si < 13%    Finishing       DA2200 (PCD) 2.000 ~ 5.000 ~ 4.000
                   Si  13%    Roughing
Aluminium Alloy                                H1 (Carbide) 1.000 ~ 2.500                             –      0,05 ~ 0,2         ~ 3,0 ~ 5,0

                                               DA2200 (PCD) 400 ~ 800                          ~ 800

                                               H1 (Carbide) 200 ~ 400                                 –

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