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Sumitomo - Полный каталог инструмента - 2016 EN

                                                                            для заказа - sumitomo@sumitomo-tools.ru

                 ”Sumi Power Mill”

                 PWS(-F) Type

                                                                         Features

                                                                         Smooth and stable performance under rough milling conditions
                                                                         Tangentially mounted inserts, offering positive rake angle and unique curved
                                                                         cutting edge, realize stable and long lasting smooth cutting actions.

                                                                         Precision 4 cutting edge inserts
                                                                         The 4 cutting edge inserts offer maximum cost performance.

                                                                         Less vibration under unstable condition
                                                                         Optimized variable pitch design of the serrated inserts minimizes vibration
                                                                         during unstable conditions.

                                                                         Tough and durable body
                                                                         Cutter body shows excellent toughness and durability through special steel
                                                                         and surface treatment.

                 Inserts - Design and Performance                                                                                                                Heavy Cut: Type R
                                                       Comparison of Chip Shape

                           General Purpose: Type G

                                      Unique arched       High positive  G                                                           R                           Serrated       High positive
                                      cutting edge        rake angle                                                                                             cutting edge   rake angle

                                                                         Work Material: C50                                                                                         2 different
                                                                                                                                                                                    serrated cut-
                                                                         Cutter:   Dc =100mm                                                                                        ting edges
                                                                                                                                                                                    generate
                                                                         Cutting Data: vc =200m/min, ft =0,20mm/t, ap =20mm, ae =10mm                                               smaller chips

                                                                         Coolant:  Dry

Milling Cutters                                                          Evaluation: The serrated inserts achieve high efficient

                                                                                   machining by reducing chattering.

                                      Comparison of Cutting Edge Stability (Type G)                                                                     Serrated Insert Application Guidance (Type R)

                                      1000                                         Insert 1

                                                                                   Insert 2                                                                                         Setting
                                                                                                                                                                                    instruction:
                                      800 Insert 3                                                                                         3x 4x                                    Please use two
                                                                                                                           breakage                                                 different serrated
                                                                                                                                           4x                                       inserts (3x and 4x)
                 Cutting length (mm)                                               good                                                                                             as shown in the
                                                                                                                                       3x 3x                                        left figure.
                                      600 Work                                                                                                        4x
                                                                                                                     Material: C50
                                                                                                                                     Remark about cutting conditions:
                                                                                                                     Cutter:         Adjust feed rate up to ft = 0,25mm/tooth.
                                      400 Dc=80mm

                                      200                                                                Cutting Data:
                                         0                                                               vc=150m/min
                                                 LNMX                                                    ft =0,20mm/t
                                                                                                         ap=10mm
                                                Type:G                                                   ae= 3mm
                                                                                                         Dry

                                                          Competitor A Competitor B
                                                          Screw on type Tangential insert type

                                      Comparison of Cutting Force (Type G)                                                                              Comparison of Cutting Force (Type G and R)

                                      3000                                         Main force                                                           7000
                                                                                                                                                        6000
                                                                                   Feed force                                                           5000  G                     Type: G
                                                                                   Back force                                                                                       Type: R

                                      2500                                                                                                                       25 %
                                                                                                                                                                 lower

                 Cutting force (N)    2000                                                               Work                        Cutting Force (N)  4000                    Work
                                      1500                                                               Material: C50                                  3000
                                      1000                                                               Cutter:                                                 R Material: C50
                                                                                                         Dc=80mm                                                                Cutter:
                                       500                                                               Cutting Data:                                                          Dc=100mm
                                           0                                                             vc=150m/min
                                                                                                         ft =0,20mm/t                                   2000                    Cutting data:
                                                   LNMX                                                  ap=10mm                                        1000                    vc=200m/min
                                                  Type:G                                                 ae= 3mm                                                                ft =0,15mm/t
                                                                                                         Dry                                                                    ap=10mm
                                                                                                                                                                                ae=20mm
                                                          Competitor A Competitor B                                                                                             Dry
                                                          Screw on type Tangential insert type
                                                                                                                                                        0

                                                                                                                                                                                              Type R is suitable to reduce cutting
                                                                                                                                                                                              forces and to prevent vibrations.

G32                                         l = Euro stock                               www.sumitomo-tools.ru
                                            q = Delivery on request         для заказа - sumitomo@sumitomo-tools.ru
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